Atlantis Gears Pvt. Ltd.

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Spur Gears

Atlantis Gears Pvt. Ltd. is specialized in manufacturing all kinds of Spur Gears, as per our customer’s requirements and specifications. Spur gears are by far the most common type of gear and with the exceptions of the "cog" the type of gear that has been around the longest. Spur gears have teeth that run perpendicular to the face of the gear. Spur gears have straight teeth and are parallel to the axis of the wheel. They impose only radial loads on the bearings.

Our Manufacturing Capacity:  Ø 800 & up to 12 module

Applications:

Spur Gears are widely used in Agricultural Equipments, Marine and Wind Transmissions. Spur Gears are generally used to increase or decrease the power or torque of an object. For Example: Washing Machines, Blenders, Clothes Dryers, Construction Equipment, Fuel Pumps and Mills. Spur Gears are used to convert a form of energy like wind or hydroelectric power into electrical energy. Spur Gears are used to increase or decrease the speed of an object. For Example: In mechanical clocks to adjust their speed.

Transmission Gears

Helical Gears

Atlantis Gears Pvt. Ltd. is specialized in manufacturing all kinds of Helical Gears, as per our customer’s requirements and specifications. Helical gears are very similar to Spur gears except the teeth are not perpendicular to the face. The teeth are at an angle to the face giving helical gears more tooth contact in the same area. Helical gears can also be used on non-parallel shafts to transmit motion. Helical gears tend to run quieter and smoother than spur gears due to the increased number of teeth in constant contact at any one period of time.

Our Manufacturing Capacity:  Ø 800 & up to 12 module

 

Applications:

Helical Gears are highly used in Transmissions because they are quieter even at higher speed and are durable. The other major applications of helical gears are in Agricultural Equipment Industry, Marine and Wind Transmissions, Textile Industry, Blowers, Feeders, Rubber and Plastic Industry, Sugar Industry, Rolling Mills, Food Industry, Elevators, Conveyors, Cutters, Clay Working Machinery, Compressors, Oil Industry, etc.

Transmission Gear

Herringbone Gears

Atlantis Gears Pvt. Ltd. is specialized in manufacturing all kinds of Herringbone Gears, as per our customer’s requirements and specifications. Herringbone gears resemble two helical gears that have been placed side by side. They are often referred to as "double helicals". One benefit of herringbone gears is that it helps to avoid issues related to side thrust created with the use of helical gears.

Our Manufacturing Capacity:  Ø 800 & up to 12 module

 

Applications:

The most common application of Herringbone Gear is in power transmission. They utilize curved teeth for efficient, high capacity power transmission. This offers reduced pulsation due to which they are highly used for Extrusion and Polymerization. Herringbone gears are mostly used on Heavy Machinery that typically needs higher pressures, larger percentages of filled materials, and also molecular weights that are higher.

Transmission Gear

Bevel/Miter Gears

Atlantis Gears Pvt. Ltd. is specialized in manufacturing all kinds of Bevel / Miter Gears, as per our customer’s requirements and specifications. Bevel gears are used mostly in situations that require power to be transmitted at right angles (or applications that are not parallel). Bevel gears can have different angles of application but tend to be 90°. Straight bevel gears can be used on shafts at any angle, but right angle is the most common. Bevel Gears have conical blanks. The teeth of straight bevel gears are tapered in both thickness and tooth height.

Our Manufacturing Capacity: Ø 650 & up to 17 module

 

Applications:

Bevel Gears are highly used in agricultural equipments, machine tools, railway equipment, chemical plants, power plants, textile machines, mining equipments, automobiles industry, steel plants, cement plants and many other industries.

Transmission Gear

Worm Gears

Atlantis Gears Pvt. Ltd. is specialized in manufacturing all kinds of Worm Gears, as per our customer’s requirements and specifications. Worm gears are used to transmit power at 90° and where high reductions are required. The worm resembles a thread that rides in concaved or helical teeth.

The shafts of worm gears lie in parallel planes and may be skewed at any angle between zero and a right angle. In worm gears, one gear has screw threads. Due to this, worm gears are quiet, vibration free and give a smooth output. Worm gears and worm gear shafts are almost invariably at right angles.

Our Manufacturing Capacity: Ø 400 & up to 12 module

 

Applications:

Worm Gears are highly used in Agitators, Conveyors, Crushers, Cranes, Elevators, Feeders, Small Ball Mills, Mixers, Cooling Towers, Extruders, Packaging, Filters, etc. It also uses in various industries like Sugar, Elevator, Cement, Paper, Textile, Solvent Extraction, Plastic, Leather, Rubber, Steel, Power Plants, Mines and Minerals, Waste Water Treatment, Food and Tobacco, etc.

Transmission Gear

Internal Gears

Atlantis Gears Pvt. Ltd. is specialized in manufacturing all kinds of Internal Gears, as per our customer’s requirements and specifications. Internal gears typically resemble inverted spur gears but are occasionally cut as helical gears. An internal gear is one with the teeth formed on the inner surface of a cylinder or cone. For bevel gears, an internal gear is one with the pitch angle exceeding 90 degrees. Internal gears do not cause direction reversal.

Our Manufacturing Capacity: Max. Ø 500 & up to 5 module

 

Applications:

Internal Gears are widely uses in various machinery and components like Agricultural Equipments, Plastics Machinery, Waste Compactors, Machine Tools, Hydraulic Presses, Die-Casting Machines, Lift/Elevator Drives, Hydraulic Power Units, Lift Trucks, etc.

Transmission Gear

Face Gears

Atlantis Gears Pvt. Ltd. is specialized in manufacturing all kinds of Face Gears, as per our customer’s requirements and specifications. Face gears transmit power at (usually) right angles in a circular motion. Face gears are not very common in industrial application.  A wheel having teeth or pins on the face, which is at right angles to the shaft, instead of on the rim, parallel to it.

Our Manufacturing Capacity: Max. Ø 650 & up to 12 module

 

Applications:

The use of face gears in Agricultural Equipments, Power Transmission and Drive Systems has a significant number of benefits. Face gears allow a variety of new transmission arrangements as well as high reduction ratio capability. This leads to drive system weight reduction and improvements in performance. One of the major use of face gears is in Advanced Rotorcraft Transmission Design (Aerospace Power Transmission Progresses).

Transmission Gears

Straight Sided Splines (Internal & External)

Atlantis Gears Pvt. Ltd. is specialized in manufacturing all kinds of Straight Sided Spliness, as per our customer’s requirements and specifications. Internal and external splines are just another of our many types of products produced. Involute and Straight Sided Spliness as well as serrations can be produced by hobbing, shaping, broaching. Both internal and external splines can be cut using our gear cutting machines, including internal or external helical splines.

Our Manufacturing Capacity:

  • Max Bore Ø 150 at Required no. of Internal Spline at 100 MM Length
  • Max External Spline Length 1700 MM & Dia. Upto 150 MM

Applications:

Internal and external splines are normally used to connect different shafts configurations, where torque needs to be converted but also be able to be taken apart for assembly or installation applications. It also widely used in Agricultural Equipments.

Transmission Gear

Sprockets

Atlantis Gears Pvt. Ltd. is specialized in manufacturing all kinds of Sprockets, as per our customer’s requirements and specifications. Sprockets are used to run chains or belts. They are typically used in conveyor systems.

Our Manufacturing Capacity: Max. Ø 800 & up to 2 Inch

 

Applications:

Sprockets have a wide use of applications. They are used as farm implements in a seed-cum-fertilizer drill. They have a very popular application in the bicycle sector. It is common that the sprocket has automobile applications and agricultural equipments. In two wheeler scooters, sprocket is typically a wheel that has metal teeth.

Transmission Gear

Transmission Shafts

  1. Prime mover Shafts are those shafts by which power can be generated. Engine shafts, Generator Shafts & Turbine Shafts are the major type of Prime mover shafts.

  2. Machine Shafts form an integral part of the machine itself. The cam shaft is an example of machine shaft.

  3. Transmission Shafts transmit power between the source and the machine absorbing power. The following are transmission shafts:

    • Line Shafts: Line shafts is a term used for specifying rather long of continues lines of shafting employs in mills, shops and factories for the distribution of power.

    • Jack Shafts: A Jack Shafts is a shaft that is directly connected to the source of power and from which other shafts are driven.

    • Counter Shafts: A counter shafts is one placed between a line shaft and a machine. The power received by it from the line shaft is important to the driven shaft of the machine.

Our Manufacturing Capacity: Max. Ø 150 X 1700 MM length

 

Applications:

Shafts are normally used to connect different shafts configurations, where torque needs to be converted but also be able to be taken apart for assembly or installation applications. It also widely used in Agricultural Equipments.

Transmission Shafts

Agriculture Gearboxes

We are one of the leading names in the field of manufacturing a wide range of Agriculture Gearboxes like Single Speed Rotary Tiller / Rotavator Gearboxes, Multi Speed Rotary Tiller / Rotavator Gearboxes, Thresher Gearboxes and Mini Tractor Gearboxes. These Agriculture Gearboxes are precisely engineered using best available techniques to assure smooth and flawless range. Designed with utmost care, these Agriculture Gearboxes are sturdy in construction and offer long lasting performance. Our products are extensively demanded for their low maintenance cost and maximum efficiency.

CNC Machine Components

We are well equipped with CNC Workshop. Our company specializes in manufacturing CNC Machined components as per custom orders. The well laid CNC machining center backs us to manufacture components using various grades of raw materials. These machined components features extremely close tolerance, smooth finish and dimensional stability. This enables us to meet the specifications of the clients with greater accuracy and precision.

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