Atlantis Gears Pvt. Ltd.

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Infrastructure

INFRASTRUCTURE

Atlantis Gears Pvt. Ltd. has invested enormous endeavors and resources in developing and maintaining highly advanced and technologically upgraded infrastructure like Lorenz, Staehely, WMW Hoffmann make’s gear hobbing machines with the range from 180 MM Ø to 800 MM Ø & upto 12 modules, 20 CNC Machines, VMC Machine, Broaching Machine, Bevel Gear Generator and other infrastructural facilities.

Factory Building:

Atlantis Gears Pvt. Ltd. is ideally located on National Highway 8-B at SHAPAR (VERAVAL).  Shapar is about 15 Kms from RAJKOT, Gujarat, INDIA. Spread over a sprawling area of 12500 Sq. Ft; best infrastructure has been a key factor in the phenomenal growth of Atlantis Gears Pvt. Ltd.

Equipments & Manufacturing Facilities:

Forging:

Forging Process for gears and shafts is done at our reputed associate concern.

CNC Workshop:

All Shafts and Gear Blanks are precisely turned on CNC machines so as to manufacture components with high level of accuracy and precision. The Gearbox Housings are also machined on machining centers to achieve bore concentricity and precision.

CAPACITY MAKE NOS.
200 MM Diameter & 450 MM LengthJyoti Enterprise20

Product Manufacturing Details:

PRODUCTION CAPACITYPRODUCTION CAPACITY
GEARS SPECIAFICATIONGerman Specification DIN 8 & DIN 9 class for Accuracy

List of Machinery:

Our manufacturing unit is equipped with technologically advanced machinery and equipments, which assists us in the production of wide range of Transmission Gears & Shafts. The list of machinery is as follows:

SR. NO. DESCRIPTION CAPACITY MAKE
1.Staehely Gear Hobbing MachineUpto 180 MM Dia. & 3 ModuleGermany
2.Staehely Gear Hobbing MachineUpto 200 MM Dia. & 6 ModuleGermany
3.Staehely Gear Hobbing MachineUpto 400 MM Dia. & 10 ModuleGermany
4.Lorenz Gear Hobbing MachineUpto 400 MM Dia. & 10 ModuleGermany
5.Lorenz Gear Shaping MachineUpto 500 MM Dia. & 5 ModuleGermany
6.WMW Hoffmann Gear Hobbing MachineUpto 800 MM Dia. & 12 ModuleGermany
7.Varinelli Broaching MachineVarinelli Broaching MachineItaly
8.TOS Cylindrical Grinding MachineUpto 1 Meter Length & 250 MM Dia.Czechoslovakia
9.Fraser Facing & Centering MachineUpto 150 MM Dia. & 1700 MM LengthUSA
10.WMW Spline Hobbing MachineUpto 200 MM Dia. & 2 Meter LengthGermany
11.Special CNC Turning MachineUpto 300 Mm Dia. & 2 Meter LengthIndia
12.VMC MachineUpto 850 Mm X 500 MmIndia
13.Gear Deburing MachineUpto 250 Mm Dia.Indian
14.Gleason Bevel Gear GeneratorUpto 650 Mm Dia. & 17 ModuleUSA
15.Shot Blasting Machine-India

Heat Treatment:

For Heat Treatment Process, we have a Tie-up with M/S. Ravi Metal Treatment. This company is having more than 30 years experience in Heat Treatment Process and having very reputed clientele such as Mahindra & Mahindra, Atul Auto Ltd., Telco & Maruti Motors, FAG Bearings (India) Ltd., Kirloskar Ltd., etc. Ravi Metal Treatment is having vast experience for process of Heat Treatment, Gas Carburising, Carbo Nitriding, Through Hardening, Tempering and Stress Reliving, Process Control and other Heat treatment processes.

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